Assistive Feeding Device

Assistive Feeding Device

This project presents an innovative exploration into the development of a 3D-Printed Assistive Device for individuals with Essential Tremors (ET), employing a User-Centric Design methodology. Focusing on enhancing quality of life.
The process involves a comprehensive Literature Review, a systematically structured Design Phase, and the final 3D-Printing. Emphasizing customization and user-friendliness, the project explores various design methodologies and the potential of 3D printing technology for creating adaptable, cost-effective aids.

Organisation: University of Liverpool
Duration: June 2023 – August 2023
3D Modelling: PTC Creo
FEA: Creo Simulate
Rendering: Lumix Keyshot

Literature Review

This Literature Review answered the three primary questions: What Assistive Device to make?, Which Design Methodology to implement? and finally, Which 3D-Printing technique to use? by reviewing a wide range of scholarly articles, case studies, technical advancements and research papers on Cognitive Impairments, Design Methodologies, and 3D-printing technologies respectively.

Observations:

  • Cognitive Impairments: Essential Tremor (ET) is the most common side effect of cognitive impairment, specifically from mild stage to dementia. This discovery prompted the choice of Essential Tremor as the target area due to its enormous market and prevalence of over a million people suffering alone in the UK. Therefore, the creation of Assistive Device that is especially made for people with Essential Tremors (ET) was then made.
  • Design Methodologies: After evaluating various design methodologies like Participatory Design Methodology, Inclusive Design Methodology, and User-Centric Design Methodology. It was concluded that The User-Centric Design Methodology will be used as the design approach in this scenario. As will put the end-user’s usability, preferences, and needs first, resulting in a solution that effectively meets their needs.
  • 3D-Printing: After weighing the pros and cons of each 3D Printing Technique available it was found that the Selective Laser Sintering (SLS) was a suitable manufacturing process due to its high precision, exceptional durability, and capacity to create complex shapes.

Conclusion:

Finally, the conclusion drawn from the Literature review to design and develop an Assistive Device for Essential Tremors (ET) using User-Centric Design Methodology and manufactured by Selective Laser Sintering (SLS) 3D-Printing.

Download Literature Reviw PDF

Market Research

The Market Research is aimed to investigate pre-existing assistive technologies/devices on the market to discover the market gaps that current solutions leave unfilled. This will help to consolidate the Unique Selling Proposition (USP) using insights gained from comprehensive analyses and will use this as a framework for developing our Product Design Specifications (PDS) which will be the basis of the product development for our assistive device.

Types of Assistive Devices Available in the Market

  • Electrical Stimulation Systems
  • Wearable Orthoses
  • Assistive Feeding Devices
  • Haptic Stimulation Systems

Here, Electrical Stimulation Systems, Wearable Orthoses, and Haptic Stimulation Systems all focus on the neurological side to reduce tremors. However, we are currently interested in the mechanical Assistive Devices; hence, Assistive Feeding Devices are important for our market research.

Assistive Feeding Devices

  • Neater Eaters: Neater Eaters allow people to feed themselves by moving around. Neater Eaters are simple to use and filled with functions and attachments to accommodate users of all abilities and needs. The Neater Eater promotes mealtime independence, social connection, and an interest in food and nutrition. Both the user and the caregiver benefit from the Neater Eater.
  • Neater-Eater
  • Liftware Spoon: Liftware consists of an electrical stabilizing handle and a variety of attachments such as a soup spoon, daily spoon, fork, and spork. Liftware Steady is intended to make eating easier for persons who have hand tremors caused by Parkinson's disease or essential tremor.
  • Liftware
  • Gyenno Spoon: The Gyenno Spoon is similar to Liftware and have simailar attachment and functionality
  • Gyenno Spoon

Market Gap

  • Poratble: Unlike Liftware and Gyenno Spoon, Neater Eater lacks portability. They require external support for transportation. This identifies a significant market gap to design a lightweight, compact device, that will enhance mobility and user autonomy.

  • Modularity and Compatibility with Standard Cutlery: All assistive devices are restricted to proprietary cutlery, limiting their versatility. This highlights the market gap to design a modular system compatible with standard household utensils. This adaptability will ensure seamless integration into the user's everyday environment, enhancing usability and practicality.

  • Energy Efficiency and Battery Replacement Flexibility: Recognizing the limitations of current devices that rely heavily on internal rechargeable batteries, which opens a market gap to feature user-replaceable battery modules, allowing for easy and flexible battery replacement. This ensures uninterrupted operation and greater convenience for the user.

Product Design Specifications (PDS)

The Product Design Specification (PDS) is a cornerstone document that guides the entire design and development process. It acts as a dynamic blueprint, evolving and adapting as the project progresses and is subjected to updates and revisions throughout the design process, ensuring that the final product not only meets but exceeds the initial expectations and requirements. After the design activity, the device is expected to align seamlessly with the specifications outlined in the PDS, reflecting the evolution and refinement of the product from concept to reality.


Permormance Design Specifications

This section details the functional requirements and performance criteria the device must meet, focusing on its efficacy in assisting individuals with Essential Tremors.

Permormance Design Specifications

Material Design Specifications

This section details materials chosen for their durability, safety, and suitability for the intended use of the device, ensuring a balance between quality and cost-effectiveness.

Material Design Specifications

Dependability Design Specifications

This part emphasizes the reliability and longevity of the device, ensuring it consistently performs as intended over time.

Dependability Design Specifications

Saftey Design Specifications

This crucial section addresses the safety standards the product adheres to, prioritizing the well-being and security of its users.

Saftey Design Specifications

Concept Design

Engineering Sciences

Engineering Sciences delves into the scientific principles and components that drive the assistive device, tailored for individuals with Essential Tremor (ET). At the heart of the design is the application of gyroscopic technology, specifically using an Inertial Measurement Unit (IMU). This sophisticated unit measures the angular movement caused by tremors, enabling precise movement correction through a connected stepper motor and microcontroller. This integration forms the core of our device's stabilizing mechanism, showcasing innovation in both design and functionality.

Key components of our design include:

  • Microcontroller (Arduino Nano Board): The Arduino Nano serves as the brain of our device, facilitating the integration and control of various components. Its accessibility and ease of use make it ideal for prototyping in the modern DIY culture.
  • Aurdino Nano
  • Inertial Measurement Units (MPU 6050): These compact MEMS devices, essential in smartphones and tablets, accurately track motion in three dimensions using accelerometers and gyroscopes.
  • MPU-6050
  • Servo Motors (9gm 180° Servo Motor): Employed for precise movement control, these motors are crucial for the corrective mechanism of our device, enabling it to respond accurately to tremor-induced movements.
  • 9gm 180° Servo Motor
  • Battery (9V): This provides the necessary power to all electronic components, ensuring the device's sustained operation.

Mind Mapping

This section illustrates the various concepts and design ideas through mind-mapping to gain a clearer picture of the development's possibilities.

Mind-Mapping

Concept Variant Analysis

The Concept Variant Analysis is a combination of qualitative and quantitative methods of evaluating various design concepts/ideas that have been generated in the mind-mapping section through key evaluation criterions from the PDS like adaptability, aesthetics, capacity, efficiency, fits and tolerances, lifespan, maintenance, mass, safety, size, structural integrity, and training.

Binary Dominance Matrix

The Binary Dominace Matrix helps in comparing different design alternatives against each criterion selected in last section. The matrix uses binary values (0 or 1) to denote whether one option outperforms another, simplifying the decision-making process and highlighting the most crucial criteria for our design.

Binary Dominace Matrix

From the above Binary Dominance Matrix we have quantitatively measured and ranked the Criteria from the most important to least important for product development. Below is the table listing criteria from most important to least important:

Ranked Binary Dominance Matrix

Concept Evaluation Matrix

Concept Evaluation Matrix- Handle
Concept Evaluation Matrix-Claming Jaw
Concept Evaluation Matrix-Battery Locking
Concept Evaluation Matrix- Handle Surface

Detailed Design

Components

Outer Cover: Bottom
Outer Cover: Bottom
It’s the bottom part of outer frame which in houses components like 9V battery, servomotor and MPU 6050
Outer Cover: Top
Outer Cover: Top
It’s the top part of the outer frame which in houses components like microcontroller and power button
Servo Motor Casing
Servo Motor Casing
It serves the purpose of mounting the servo Motor 2 to servo motor 1.
Main Jaw Body
Main Jaw Body
It is the main part of the assistive device which has been coupled with servo motor and inhouse the vertical jaws and horizontal jaws and its components. Also, it has a flexible part which separates the handle and cutlery holder
Horizontal Jaw
Horizontal Jaw
A pair of horizontal jaws which lock the component with a horizontal lock force which is produced by springs
Vertical Jaw
Vertical Jaw cover
It’s a vertical jaw which produce locking force and similarly to horizontal locking force is produced by the spring.
Vertical Jaw Cover
Vertical Jaw cover
It’s a crucial part of producing the vertical spring load as it restrains the vertical jaw to just a sliding motion.
Flexible Cover
Flexible Cover
It’s a flexible part which connects the stationary part and the handle and due to its flexible nature, it provides smooth motion to the component.
Battery Locking Cover
Battery Locking Cover
It’s the component that covers the battery and provides the flexibility to remove the battery.

Component Assembly

Servo Motor-1 Mounting
Servo Motor-1 Mounting
Servo Motor-2 Casing Mounting
Servo Motor-2 Casing Mounting
Servo Motor-2 Mounting to Servo Motor Casing
Servo Motor-2 Mounting to Servo Motor Casing
Main Jaw Body Mounting
Main Jaw Body Mounting
MPU-6050- Mounted with screws
MPU-6050- Mounted with screws
Horizontal Jaws Mounting
Horizontal Jaws Mounting
Vertical Jaws Mounting
Vertical Jaws Mounting
Vertical Jaw Cover
Vertical Jaw Cover
Horizontal and vertical Springs
Horizontal and vertical Springs
Nylon Flexible part
Nylon Flexible part
Micro-controller Mounted to Outer Cover Top
11.	Micro-controller Mounted to “Outer Cover Top”
Power Key Mounting
Power Key Mounting
Outer Covers Mounted
Outer Cover Top Mounted to Outer Cover Bottom
Top and Bottom Cover Screwed
Top and Bottom Cover Screwed
9V Battery Mounting
15.	Battery Mounted
Battery Cover Assembled
16.	Battery Cover Assembled

Technical Drawings

Technical Drawing- Outer Cover: Bottom
Outer Cover: Top
Servo Motor Casing
Main Jaw Body
Horizontal Jaw
Vertical Jaw cover
Vertical Jaw cover
Flexible Cover
Battery Locking Cover

Bill Of Material (BOM)

BOM - Bill of material

Final Design

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